victron

Repairing a Victron Orion-Tr DC-DC Charger

I recently decided to make the switch to LiFeP04 for the second battery in the cruiser and eventually settled on a Victron Orion-tr Smart 12/12-18 to charge it.

While capacity testing the new battery on the bench I used a mess of random wire I had sitting around. Queue disaster. With my thinking obscured by the fog of a bad headache, I reversed the polarity when reconnecting the setup. The protection on the BMS kicked in, but not before the Victron was damaged.

Numerous posts detail internal protections that are not user-servicable, and Victron specifically list in their warranty that reverse polarity is not something that’s covered. So with nothing to loose I figured I’d crack it open.

Photo of Victron Orion-Tr with case removed Photo showing Victron Orion-Tr potting

After much work with the heat gun, I’d exposed a very well potted PCB with some large components. I started removing the potting looking for any obvious sign of damage. Pretty quickly (but not before removing way more of the potting than needed), I noticed this damaged track.

Photo showing broken PCB track

So the PCB track is the fuse…

Photo showing broken PCB repaired by soldering

Operation was restored by bridging the track with some solder.

Interesting note is there is a VE.Direct port and it is operational - output was showing in PuTTY and the VictronConnect application connected without issue.

Would I buy another Orion-Tr? No. Victron should do more to prevent people like me from destroying their shiny new toys so easily. I better be careful not to connect it in reverse again…